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What is the Importance of Predictive Maintenance in Industry 4.0?

Predictive Maintenance in Industry 4.0 helps you in addressing problems even before the cause any failures and downtime.


What is the Importance of Predictive Maintenance in Industry 4.0
Published By - Kelsey Taylor

 What is Predictive Maintenance?

Predictive Maintenance is a proactive technical approach to track the equipment performance in real-time and predict machine failure so that your organization can fix them before they cause any downtime.

All devices of any form are prone to damages and deterioration. Their life expectancy increases or decreases according to their maintenance frequency.  

Predictive Maintenance uses condition monitoring through the real-time data it gains with the help of the Industrial Internet of Things (IIoT), which is highly regarded as an essential element of Industry 4.0 revolution. This way, it monitors operations dynamically and detects possible future errors and regulate them before any repercussions.

Predictive Maintenance drives you to the future by catching shortcomings in any early-stage or the symptoms that may subsequently cause more defects.

It helps industries with decision-making and real-time monitoring. It furthermore helps regulate the machine’s life, physical conditions, and work efficiency.

How is the Predictive Maintenance Driving Revolution in Industry 4.0?

Any major or minor breakdowns are uneconomical to organizations. It affects businesses’ process efficiency and growth rate. One loose bolt causes extensive wear and tear, short equipment life, and abrupt downtime. 

The result leaves you with additional recovering expenses, impaired production quality, no simultaneous device analysis, and zero transparency within your production.

The fourth industrial revolution revolves around providing you with ideal automation via smart technologies like big data, internet of things, and machine to machine (M2M) communication methods.

Predictive Maintenance (PdM) drives on three main ingredients of 4IR into one. It analyzes the nature and degree of deterioration of an organization’s amenities through data ingestion in real-time, uses machine learning algorithms to extract insights, and produces reports on the machine’s current state and upcoming challenges.

With proper PdM tools, you can successfully address those problems before any fallouts, saving your time, budget, and quality.

It gives an accurate report on a machine’s durability and also it’s shut downtime. This way, you could get its replacement in good time and remove any future work-related hiccups.

Also Read: 8 Applications of Industrial Internet of Things

The increasing popularity of predictive maintenance amongst the businesses owes its success to almost every organization that has reported to have concrete results with its implementation.

Industry 4.0 focuses on Cyber-Physical Systems (CPS). CPS is the consolidation of physical and software components governed by computer-based algorithms.

Benefits of Predictive Maintenance in the 4th industrial revolution:

  • Reduced Expenses.
  • Scalability.
  • Monitoring of every equipment.
  • Real-time insights.
  • Transparency.
  • Proactive solutions.

Predictive Maintenance manages and monitors large-scale machine units without any fuss.

PdM tools provide your organization with a clear path to handle the growing amount of work. By using condition-monitoring sensors, you get an accurate representation of your equipment’s health and reasons for productivity disruptions.


You May Also Like To Read:
Data analytics and AI machine learning: Know the Difference
A Combination of IoT and Condition Monitoring

Kelsey manages Marketing and Operations at HiTechNectar since 2010. She holds a Master’s degree in Business Administration and Management. A tech fanatic and an author at HiTechNectar, Kelsey covers a wide array of topics including the latest IT trends, events and more. Cloud computing, marketing, data analytics and IoT are some of the subjects that she likes to write about.

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